RAP (Reclaimed Asphalt Pavement) Bin Units
Triaso® RAP Bins are designed for accurate storage and controlled delivery of reclaimed asphalt pavement (RAP) within the hot-mix production line. Built for long service life, they integrate seamlessly into the production process, minimizing downtime and maximizing operational efficiency.
Your best business begins here
For every 10% of RAP, the cost of hot-mix production
decreases 7%
Fully Customizable
RAP Units
From 10 or 20 tons
Options
Material Control and Feeding
- Adjustable depth control gates
- Bin vibrators
- Moisture probes
- Self-relieving feeder throats
- Air cannons
- Weighing System
Monitoring and Operational Safety
- Bin level indicators
- Cable trays
- Wire mesh guarding
Structural Configuration
- Walkways
- Grizzlies
- Bin dividers
- Bin covers
- Built-in scalping screens
- Aesthetic Side Panels
- Bulkheads
- Bin extensions
- Built-in retaining walls
- Mounted on wheels
RAP COLLAR
The drum collar is engineered to provide the controlled and efficient entry of Reclaimed Asphalt Pavement (RAP) into the mixing zone. Fed directly from the RAP bin via a dedicated conveyor, the material enters the drum smoothly and uniformly.
RAP ENTRY FLIGHTS
For reclaimed asphalt pavement (RAP), dedicated entry flights are used to gently introduce RAP into the hot aggregate stream. The design allows uniform drying, optimizing heat transfer and controlled binder softening for high quality incorporation with virgin aggregates, while minimizing blue smoke and preventing material buildup.
We undestand the importance to keep your equipment running non-stop
Equipped with large-capacity RAP bins, this feeding process handle high material volumes while maintaining uniform distribution. The system is designed to prevent buildup, ensuring a uniform flow into the drum mixer without interruption.
Triaso Control System
Offering a practical and efficient way to manage industrial equipment operations. With advanced monitoring and automation, it simplifies the Asphalt Plant operation and personnel. Control of key processes like temperature, material dosing, and production rates.
Cloud historical reports
Artificial Intelligence
Fewer operators full control
Remote cloud monitoring
INCORPORATING RAP FEEDERS
By incorporating RAP feeders, asphalt plants can improve RAP integration, enhance mix consistency, and promote sustainable production by efficiently reintegrating recycled materials into the asphalt mix.
AVAILABLE IN 14 OR 20-TONS
With configurations of one, two, or three RAP bin units
Precision Dosing
Systems in
RAP feeders
Our RAP bins are equipped with precision dosing systems designed for reliable material control, ensuring proper dosage according to the mix recipe, meeting tight production tolerances and plant performance standards.
High-Precision Sensors
Integrated sensors monitor material levels in real time, allowing for precise control of dosing quantities and preventing overflows or shortages.
Adjustable Flow Rates
The system allows operators to modify the flow rate, accommodating a wide range of materials, from fine aggregates to larger-sized rocks or sand.
Consistent Material Distribution
Ensures uniform dosing to maintain a balanced mixture in downstream operations, such as mixing or crushing processes.
Automated Controls
Equipped with programmable logic controllers (PLCs), the system can be automated for consistent and repeatable performance across different projects.
Anti-Clogging Mechanism
Specially designed chutes and gates minimize the risk of blockages, ensuring a smooth and uninterrupted material flow.
Energy-Efficient Operation
Engineered to optimize power usage, reducing operational costs while maintaining high performance.
These features make our RAP bin dosing systems essential for operations that require precise and efficient incorporation of RAP, meeting tight production tolerances and plant performance standards.
RAP single Bin
Specifications
MEASURE:
FEEDING & DOSIGN SYSTEM
- 18" variable-speed dosing belt
- Rubber-coated head pulley for reliable grip
- Flow sensor triggers air cannons to avoid clogging
- 24" feeding conveyor wide conveyor belt for smoother low-speed transport
- Rubber-coated head pulleys and CEMA-standard rollers
DURABILITY & SAFETY
- High-strength, reinforced structure for long-term heavy-duty operation
- Aesthetic side panels for professional image
- Bolted components with anti-corrosion coating
- Galvanized bolts and electrostatic paint ensure long-lasting durability and excellent adhesion.
- 120-gallon air tank for air cannon operation
- Belt cleaners for longer belt lifespan
- Dust-resistant housing protects control module.
- Built-in skirtboards to contain material
CONTROL & OPERATION
- Fully automatic or manual operation
- Digital monitoring of all operating parameters, with real-time supervision and historical data reports.
- Remote monitoring system accessible from computers, tablets, and smartphones.
- Alarm and interlock system for out-of-range conditions.
- Independent, intuitive controls designed for field reliability.
- Adaptable to existing asphalt plant control infrastructure
- Seamless integration to central control systems
PORTABILITY
- Designed for relocation
- Built-in fifth wheel means no lowboy is required.
- Also transportable on lowboy or flatbed trailer if preferred.
- Mounted on standard transport chassis with one axle and 16” highway-rated wheels.
- Pull-type hitch with safety coupling and brake system.
- Setup requires no crane or hoisting equipment.
- Bolt-on support legs for fast on-site assembly.
- DOT-compliant lighting and reflective markings for transport visibility.
COMPONENTS & ELECTRICAL
- Industrial-grade motors, components, and Siemens wiring.
- Simplified wiring system for easy maintenance.
- Weather-protected electrical connections.
- Pulley-and-bushing drive system.
- External fuel lines, sensors, and signal cabling pre-installed.
OPERATING CONFIGURATION
Maximum feeding capacity:
Up to 120 TPH
COMPLIANCE WITH INDUSTRY STANDARDS
- EPA
- OSHA
- DOT
- UL wiring
268.2 cm
381.0 cm
957.9 cm
SINGLE UNIT DIMENSIONS
Length:
365.8 cm
Width:
268.2 cm
Height:
201.2 cm
Capacity:
20 tons
CHASSIS & STRUCTURE
Total length (including hitch):
1088.1 cm
Axle configuration:
One Axle
Fifth-wheel hitch height:
134.1 cm
Total width:
260.0 cm
Height with bins in operation:
381.0 cm
BIN OPTIONS
- Grizzlies
- Bin level indicators
- Adjustable depth control gates
- Cable trays
- Bulkheads (available in full height)
- Self-relieving feeder throats
- Bin dividers
- Walkways
- Bin covers
- Built-in retaining walls
- Air cannons
- Moisture probes
- Wire mesh guarding
- Bin vibrators
- Bin extensions
- Built-in scalping screens
Industrial aesthetics elevate the visual appeal of your operation.
MANUFACTURE
We manufacture directly without subcontractors, ensuring that every part meets our strict quality standards.
SPARE PARTS
Triaso spare parts are precisely designed to ensure optimal performance, extending both the lifespan of the part and the overall equipment.
CUSTOM DESIGN
In addition to our standardized designs, we specialize in providing customized solutions tailored to meet the specific needs of our clients.